IEC 60502-1 600/1000V XLPE Insulated Armoured Cables

Conductors: 

aluminium or copper conductor

Insulation : XLPE material and thickness shall be as per IEC 60502 or BS 5467 rated for 90°C continuous operation
Armour:  Aluminum/galvanized steel/steel wires

Overview

These cables are used for electricity supply in low voltage installation system, They are suitable for installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local energy distributions, industrial plants, where there is no risk of mechanical damage.

Conductors

The conductors shall be either of Class 1 or Class 2 of plain or metal-coated annealed copper or of plain aluminium or aluminium alloy, or of Class 5 of plain or metal-coated copper in accordance with IEC 60228.

Assembly / Inner Covering

The inner coverings may be extruded or lapped. For cables with circular cores, except cables with more than five cores, a lapped inner covering shall be permitted only if the interstices between the cores are substantially filled. A suitable binder is permitted before application of an extruded inner covering. The material is compatible with the insulating material,The materials used for inner coverings and fillers shall be suitable for the operating temperature of the cable and compatible with the insulating material.For halogen free cables, the inner covering and fillers shall also be halogen free compound.

Armour

Aluminum/galvanized steel/steel wires applied helically over the Inner Covering as per IEC 60502-1, or double aluminum/steel tapes and copper/tinned copper wire can also be manufactured upon request.

Outer Sheath

Outer sheath shall be of extruded PVC Type ST1/ST2 as per IEC 60502-1, Polyethylene type ST3/ST7, Halogen free compound ST8, Polychloroprene, chlorosulfonated polyethylene or similar polymers, type SE1 are also available on request.

Fire Performance of Cable Sheaths

Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, Halogen Free material comply to IEC60754-1/2 and IEC 60684-2.

Parameter

Single core
Two cores
Three cores
Three cores+1
Four cores
Single core( aluminum wire armoured)
NOMINAL AREAAPPROXCONDUCTOR DIAMETERNOMINAL INSULATION THICKNESSNOMINAL BEDDINGTHICKNESSNOMINAL ALUM WIRE DIA.NOMINAL SHEATH THICKNESSAPPROX.OVERALL DIAMETER
MM2MMMMMMMMMMMM
1x42.30.710.81.810.9
1x62.80.710.81.811.4
1x103.60.710.81.812.2
1x164.50.710.81.813.1
1x255.60.910.81.814.6
1x356.70.911.251.816.6
1x508.8111.251.819.5
1x7010.61.111.251.821.5
1x9512.41.111.61.824
1x120141.211.61.825.5
1x15015.51.411.61.827.5
1x18517.41.611.61.830
1x24020.31.711.61.933
1x30022.71.811.61.935
1x40025.421.222.140.5
1x50028.82.21.222.244.5
1x63030.42.41.222.349
1x800
2.61.42.52.555.5
1x1000
2.81.42.52.761
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Two cores(Galvanized steel wire armoured)
NOMINAL AREAAPPROXCONDUCTOR DIAMETERNOMINAL INSULATION THICKNESSNOMINAL BEDDINGTHICKNESSNOMINAL STEEL WIRE DIA.NOMINAL SHEATH THICKNESSAPPROX.OVERALL DIAMETERAPPROX.WEIGHT
MM2MMMMMMMMMMMMKG/KM
2x1.51.60.710.91.813.5360
2x2.520.710.91.814.5405
2x42.60.710.91.815.8470
2x63.10.710.91.817505
2x1040.711.251.819.3900
2x1650.711.251.821.2950
2x256.30.911.61.8241205
2x357.40.911.61.824.81800
2x508.8111.61.8261850
2x7010.61.1122292335
2x9512.41.11.222.133.23165
2x120141.21.222.336.13750
2x15015.51.41.22.52.339.34410
2x18517.41.61.32.52.544.85710
2x24020.31.71.42.52.753.57150
2x30022.51.81.52.52.9588565
2x40025.421.62.53.16310695
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Three cores(Galvanized steel wire armoured)
NOMINAL AREAAPPROXCONDUCTOR DIAMETERNOMINAL INSULATION THICKNESSNOMINAL BEDDINGTHICKNESSNOMINAL STEEL WIRE DIA.NOMINAL SHEATH THICKNESSAPPROX.OVERALL DIAMETERAPPROX.WEIGHT
MM2MMMMMMMMMMMMKG/KM
3x1.51.60.71.20.91.815380
3x2.520.71.20.91.815.5400
3x42.60.71.20.91.816.5460
3x63.10.71.20.91.818540
3x1040.71.20.91.819.5750
3x1650.71.21.251.822.51000
3x256.30.91.21.61.8261510
3x357.40.91.21.61.8281950
3x508.811.21.61.9322350
3x7010.61.11.222353230
3x9512.41.11.222.1394050
3x120141.21.222.3435230
3x15015.51.41.42.52.4476750
3x18517.41.61.42.52.6528230
3x24020.31.71.52.52.75910510
3x30022.51.81.62.52.96413210
3x40025.421.62.53.27416100
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Three cores+1(Galvanized steel wire armoured)
NOMINAL AREAAPPROXCONDUCTOR DIAMETERNOMINAL INSULATION THICKNESSNOMINAL BEDDINGTHICKNESSNOMINAL STEEL WIRE DIA.NOMINAL SHEATH THICKNESSAPPROX.OVERALL DIAMETERAPPROX.WEIGHT
MM2(3) MM(1) MM(3) MM(1) MMMMMMMMMMKG/KM
3x 16/10540.70.711.61.825.51550
3x 25/166.350.90.711.61.827.52010
3x 35/167.450.90.711.61.8292375
3x 50/258.86.310.911.62333100
3x 70/3510.67.41.10.91.222.1384290
3x 95/5012.48.81.111.222.343.55540
3x120/701410.61.21.11.222.4497150
3x150/7015.510.61.41.11.42.52.5528330
3x185/9517.412.41.61.11.42.52.757.210110
3x240/12020.3141.71.21.62.536412740
3x300/15022.715.51.81.41.62.5369.815430
3x400/18525.417.421.61.63.153.378.619990
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Four cores(Galvanized steel wire armoured)
NOMINAL AREAAPPROXCONDUCTOR DIAMETERNOMINAL INSULATION THICKNESSNOMINAL BEDDINGTHICKNESSNOMINAL STEEL WIRE DIA.NOMINAL SHEATH THICKNESSAPPROX.OVERALL DIAMETERAPPROX.WEIGHT
MM2MMMMMMMMMMMMKG/KM
4x1.51.60.710.91.815415
4x2.520.710.91.817.5490
4x42.60.710.91.819600
4x63.10.710.91.820730
4x1040.711.251.823970
4x1650.711.61.8261520
4x256.30.911.61.8292010
4x357.40.911.61.9312560
4x508.8111.62.1363350
4x7010.61.11.222.2404680
4x9512.41.11.222.4445710
4x120141.21.42.52.5507500
4x15015.51.41.42.52.6559010
4x18517.41.61.42.52.86110820
4x24020.31.71.62.53.16913630
4x30022.71.81.62.53.27516820
4x40025.421.83.153.48322230

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